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CrimpCenter 67

Fully Automatic Crimping Machine

Overview

The flexible high performance model CrimpCenter 67 holds up to 7 stations (max. 3 crimp stations) on one platform and is specialized for customers with a large variety of standard and special applications such as crimping, doubling, sealing, tinning or twisting. A multitude of applications can be processed without changing the equipment. The large 6-series model processes both ends of the cable in one automated process.

Application Range

The CrimpCenter 67 is a fully automatic crimping machine for up to seven processing stations designed for maximum speed, flexibility, precision, fast changeovers and long-term durability. Various configuration possibilities allow for a variety of applications to be processed. Dynamic and powerful servo drives combined with an intelligent control system provide high production rates to meet the most demanding production schedules. Production parameters are entered via touchscreen. The intuitive, menu-guided graphical user interface reduces staff training time and minimizes entry errors. All parameters such as wire data, crimp data or seal data can be saved and retrieved for future use. Electronic catalogues, including operating instructions, spare parts identification drawings and schematics, are all stored electronically in the machine software for immediate access when needed.

Processing Capabilities

Center Strip
Center Strip
Coax cable strip
Coax cable strip
Coiling (ACS)
Coiling (ACS)
Compacting - resistance welding (KM-CFK)
Compacting - resistance welding (KM-CFK)
Crimp / Seal (different terminals)
Crimp / Seal (different terminals)
Crimp / crimp (different terminals)
Crimp / crimp (different terminals)
Crimp / crimp (same terminals)
Crimp / crimp (same terminals)
Crimp to crimp
Crimp to crimp
Crimp to crimp (closed barrel)
Crimp to crimp (closed barrel)
Crimp to twist / tin
Crimp to twist / tin
Hard shell / mini seals
Hard shell / mini seals
Printing and marking
Printing and marking
Seal / seal (same terminals and seals)
Seal / seal (same terminals and seals)
Seal to crimp
Seal to crimp
Seal to seal
Seal to seal
Seal to twist / tin
Seal to twist / tin
Twist / tin both ends
Twist / tin both ends
Twist and tin / crimp
Twist and tin / crimp
Two-layer strip
Two-layer strip

Technical Data

Processing Stations

7 (maximum 3 crimping stations)

Workpiece Length

55 mm – 65 m (2.17” – 213 ft)
Optional from 35 mm (1.38”)

Strip Length

Side 1: 0.1 – 18 mm (0.004 – 0.71”) Optional up to 26 mm (1.02”)
Side 2: 0.1 – 18 mm (0.004 – 0.71”)

Conductor Cross Section

0.13* – 6 mm² (26* – 10 AWG)
Optional to 0.05 mm² (30 AWG)

Feed Rate

Maximum 12 m/s (39.4 ft/s)

Dimensions (L x W x H)

3,740 x 1,750 x 1,850 mm (147 x 69 x 73”)
2 m base – shield closed

Height (Safety Cover Opened)

2.85 m (112”)

Weight

Approx. 625 kg (1,378 lbs.) Incl. base machine and safety cover
Approx. 980 kg (2,160 lbs.) Max. incl. processing stations and options

CE Conformity

The CrimpCenter 67 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.

Important Note

Schleuniger recommends that wire samples be submitted in cases where there is doubt as to the processing capabilities of a particular machine. *For cross sections smaller than 0.22 mm² (24 AWG), sample processing is required

More Info

Processing Stations

Processing stations communicate via TCP/IP for short internal communication times and flexible configurations.

  • UniCrimp 220 A Crimping station with integrated crimp force monitoring (CFM 20)
  • SLU 3000 Seal loading stations with various seal monitoring options
  • SLD 4100 Double gripper module
  • STW 1100 Twisting station
  • STS 1100 Tinning station
  • CoaxStrip 5400 Coaxial stripping station

Increase Productivity

With feeding speeds of up to 12 m/s (39.4 ft/s), fine-tuned swivel arm movement, optimized internal communication, and fully integrated processing stations, CrimpCenter machines offer unparalleled levels of performance for today’s most demanding applications. To minimize machine downtime, the CrimpCenter 67 utilizes quick-change mechanisms so that wire guides, blades and feed belts can be quickly changed without the use of tools. The CrimpCenter 67 is compatible with Schleuniger’s innovative ToolingShuttle System (TSS). The ToolingShuttle 61 combines crimp applicator, terminal reel and paper winder in one mobile unit to minimize applicator and terminal changes. To further optimize production, the CrimpCenter 67 can be easily integrated in any network with standard TCP/IP. The optional EASY ProductionServer software can be used to network all of your CrimpCenter machines and allows central management of production orders and distribution of the orders to individual CrimpCenter machines.

Compatible with
Software
Quality Assurance
Crimp Height Measurement
Process Control
Pull Force Testing
Peripherals
Marking / Printing / Labeling
Prefeeder